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Global Top 10 Waste-to-Energy (WtE) Companies [2023]

Published on 30th April 2023

Waste-to-Energy technology provides an advanced and safe means of waste disposal.

 

A waste-to-energy facility (WtE facility) or an energy-from-waste (EfW) facility helps in turning waste into energy—substantially decreasing greenhouse gas emissions, generating clean energy, and reducing the amount of waste entering landfills.

 

Common waste streams include:

 

  • Biogas (from various feedstock streams)
  • Biosolids and sludges (from municipal wastewater treatment processes)
  • Commercial, residential, and institutional food wastes (especially disposed of in landfills)
  • Manure slurries (from concentrated livestock operations)
  • Organic wastes (from industrial operations)

 

The top three WtE companies based on revenue are Hitachi Zosen Corporation, Babcock & Wilcox Vølund A/S, and Keppel Seghers.       

      

Continue reading to learn more about the leading WtE technology suppliers and service providers in the world.

 

Table of Contents

Global Top 10 Waste-to-Energy (WtE) Companies [2023]

Babcock & Wilcox Vølund A/S

Ebara Corporation

Hitachi Zosen Corporation

JFE Engineering Corporation

Kawasaki Heavy Industries, Ltd.

Keppel Seghers

Martin GmbH

MHIEC

Steinmüller Babcock Environment GmbH (Hitachi Zosen Inova Steinmüller GmbH)

Valmet

Blackridge Research & Consulting – Global Waste-to-Energy (WtE) Market Report

Wrapping Up

 

Global Top 10 Waste-to-Energy (WtE) Companies [2023]

 

Here are the world’s leading WtE companies (listed alphabetically):

 

Babcock & Wilcox Vølund A/S

Founded: 1999

Location: Esbjerg, Denmark

 

Babcock & Wilcox Vølund A/S is a subsidiary of Babcock & Wilcox (B&W)—an industry leader in energy and environmental technologies.

 

Babcock & Wilcox provides mass-burn and RDF options when using waste as a combustion fuel. Furthermore, mass burning uses three major designs, including:

 

  • A single-pass furnace
  • Multi-pass furnace with a vertical convection pass
  • Multi-pass furnace with a horizontal convection pass

 

Babcock & Wilcox also offers the following for WtE applications:

 

  • DynaGrate® Combustion Grate
  • Vølund® Combustion Grate
  • DynaDischarger® Furnace Ash Extraction
  • DynaFeeder® Waste Fuel Feeder System

 

Currently, Babcock & Wilcox Vølund is known as one of the world’s leading technology suppliers to convert household waste and biomass into heat and power.

 

Babcock & Wilcox Vølund A/S specializes in the following:

 

  • Bioenergy
  • Biomass
  • CHP
  • District Energy
  • District Heating

 

Babcock & Wilcox Vølund A/S offers biomass energy systems, environmental protection and emission reduction products, gasification systems, and waste-to-energy systems.

 

Babcock & Wilcox Vølund has designed and built 560+ waste-to-energy lines worldwide and revolutionized waste disposal techniques.

 

Ebara Corporation

Founded: 1912

Location: Tokyo, Japan

 

Ebara Corporation (EBARA) is a leading manufacturer of environmental and industrial machinery.

 

EBARA provides a diverse range of waste recycling solutions and has installed nearly 400 waste treatment plants in Japan, with 80+ waste treatment plant operation and management contracts.

 

EBARA provides the following WtE solutions:

 

Stoker-type incineration system: The system is ideal for a wide range of applications—from small to large furnaces and from low-to-high calorific value of the waste.

 

Fluidized-bed incinerator system: This incinerator quickly and uniformly incinerates waste using the heat capacity of hot fluidizing sand. The system is also suitable for mixed incineration with night-soil sludge or sewage sludge.

 

Gasification technology: EBARA’s gasification systems make it possible to break down heterogeneous materials and waste plastics containing impurities and re-use them as raw materials in the production of chemical fibers, plastics, and rubber.

 

Boilers: EBARA’s internally circulating fluidized-bed boilers enable stable incineration of various fuels, such as biomass, coal, and discarded tires.

 

Hitachi Zosen Inova Steinmüller GmbH

Founded: 1881

Location: Osaka, Japan

 

Hitachi Zosen Corporation is a prominent industrial and engineering corporation with a wide range of offerings, including:

 

  • Construction machinery
  • Industrial machinery
  • Precision machinery
  • Steel mill process equipment
  • Tunnel-boring machines
  • Waste treatment plants

 

Hitachi Zosen Corporation has delivered a large number of WtE facilities, which burn waste and treat it hygienically, while producing electricity that is sent outside as an energy resource.

 

JFE Engineering Corporation

Founded: 1912

Location: Tokyo, Japan

 

JFE Engineering Corporation (JFE Engineering) is a comprehensive engineering company delivering a broad range of products and services covering bridges & steel structures, industrial machinery, power generation & electricity, waste management plants, water & sewage, among others.

 

JFE Engineering provides the following under “Waste-to-Energy Plants”:

 

  • Stoker incinerators
  • Gasifying and melting furnace
  • Ash-melting furnaces (electric resistance type)
  • Ash-melting furnaces (plasma type)
  • Refuse Derived Fuel (RDF) production system
  • Recycling facilities
  • Collected dust/ash dioxin decomposition systems
  • Heavy metal stabilizer (chelating agent)
  • Exhaust gas-activated carbon adsorption systems

 

JFE Engineering also offers WtE operation & maintenance. In addition, the company developed “JFE Hyper Remote” for providing 24-hour remote management, monitoring, and operation support for plants and speedy professional service by technical experts.

 

Kawasaki Heavy Industries, Ltd.

Founded: 1896

Location: Tokyo, Japan

 

Founded by Shōzō Kawasaki, Kawasaki Heavy Industries, Ltd. (KHI) is one of Japan’s three major heavy industrial manufacturers.

 

The world-renowned Japanese multinational corporation provides an advanced stoker system and a flue gas processing system, as well as a waste combustion system.

 

Kawasaki Advanced Stoker-type Incinerator

 

The parallel flow type incinerator enables low air ratio, high-temperature combustion, reduces energy loss, and minimizes the formation of toxic substances.

 

Flue Gas Processing System

 

Key features

 

  • Spray gas cooler
  • Bag filter
  • Wet scrubber
  • Activated carbon absorption tower
  • Catalytic denitration reactor

 

Keppel Seghers

Founded: 1974

Locations: Belgium, Doha, Hong Kong, Singapore, and Shanghai

 

Keppel Seghers is a member of the Keppel Infrastructure Group. Keppel Seghers is a leading provider of environmental solutions, delivering 450+ environmental projects across 25 countries.

 

Keppel Seghers provides a complete suite of solid waste management solutions, including:

 

Technology Package (Basic): In this model, the furnace block takes priority as an imported section of the WtE plant, while a local partner integrates the remaining of the plant.

 

A furnace block’s typical scope of work comprises basic and detailed engineering, technology supply, site guidance, process performance guarantees, and plant follow-up.

 

Process Island (Standard): This model is optimal when Keppel Seghers focuses on the process island scope, while the partner takes care of the power island.

 

Extended Process Island (Complete): This model is optimal when the partner does not have any power island experience.

 

A process island’s typical scope includes:

 

  • Process and equipment design
  • Technology supply of key process equipment (including SIGMATRIX Furnace block, the steam boiler system, and flue gas treatment)
  • Site guidance (including erection supervision, start-up assistance, and commissioning services)
  • Process guarantees
  • Plant follow-up

 

Here are Keppel Seghers’ featured projects on solid waste management:

 

Project

Location

Singapore Integrated Waste Management Facility (IWMF)

Singapore

Hong Kong Integrated Waste Management Facility (HKIWMF) Phase 1

 

Hong Kong

Kwinana Energy-from-Waste Plant

Perth, Australia

Bao An Waste-to-Energy Plant

Shenzhen, China

Domestic Solid Waste Management Center (DSWMC)

Doha, Qatar

Greater Manchester Energy-from-Waste Plant

Manchester, UK

Bialystok Energy-from-Waste Plant

Poland

Keppel Seghers Waste-to-Energy Plant

Singapore

Senoko Waste-to-Energy Plant

Singapore

 

Martin GmbH

Founded: 1925

Location: Munich, Germany

 

Founded by Josef Martin, Martin GmbH (MARTIN) is a globally leading supplier of plants for the thermal treatment of waste.  The company is a fourth-generation family-owned business that has grown into a well-known brand for sustainable treatment of waste.

 

MARTIN provides the following waste-to-energy services:

 

  • General contractor
  • Component lot supplier
  • Engineering partner
  • Combustion system service
  • Spares coverage
  • Modernization/optimization/modifications
  • Shock Pulse Generator (SPG)
  • Boiler service
  • Research & Development

 

MARTIN’s waste-to-energy technologies include:

 

  • Delivery
  • Feeder
  • Combustion system
  • Reverse-acting grate Vario
  • Horizontal grate
  • Flue gas recirculation
  • SYNCOM process
  • SYNCOM-plus process
  • Discharger
  • SNCR process
  • Energy recovery
  • Flue gas cleaning system
  • MICC (the MARTIN Infrared Combustion Control) system
  • Dry discharge system

 

MHIEC

Founded: 2009

Location: Kanagawa, Japan

 

MHIEC (Mitsubishi Heavy Industries Environmental & Chemical Engineering Co., Ltd.) is a Group company of Mitsubishi Heavy Industries, Ltd. (MHI). MHIEC was established as a merger between MJK and REC.

 

MHIEC’s waste-to-energy solutions include:

 

Mitsubishi Stoker Waste-to-Energy System

 

Here are the major advantages of the Mitsubishi WtE system:

 

  • Complete combustion (achieved by the reciprocating stoker)
  • Easy and stable operation (achieved by the automatic combustion control)
  • High reliable performance and long service life (proven by worldwide delivery records)
  • Perfect air pollution control (achieved by the advanced flue gas treatment)

 

Advanced Flue Gas Treatment

 

The environment-friendly flue gas treatment system involves the following:

 

  • Filtering reactor
  • Dry system with filtering reactor
  • Semi-dry system with filtering reactor
  • Selective catalytic reactor
  • Dry selective catalytic reactor NOx removal system (SCR)
  • Hybrid bag filter

 

Mitsubishi MSW Gasification & Ash Melting System

 

Here are the major advantages of the Mitsubishi MSW (Municipal Solid Waste) Gasification & Ash Melting system:

 

  • Only a small percent of residual remains as a result of the process.
  • Provides high-level control for the emission of Dioxins.
  • Enables recovery and recycling of metals (aluminium, iron, and steel).
  • Provides Dioxins-free melted ash or molten slag for construction purposes.

 

Steinmüller Babcock Environment GmbH (Hitachi Zosen Inova Steinmüller GmbH)

Founded: 1824

Location: Gummersbach, Germany

 

Steinmüller Babcock Environment GmbH (now known as “Hitachi Zosen Inova Steinmüller GmbH” or “HZI Steinmüller”) specializes in thermal waste treatment and flue gas cleaning.

 

HZI Steinmüller’s innovative processes (like thermal waste utilization) can decrease the volume of waste by up to 90%, leaving only 10% of hazard-free substances.

 

HZI Steinmüller’s grate is particularly effective in combusting the waste at a firm rate through the thermal recycling process that involves continuously pushing forward waste on the steinmüller.grate surface and combusting it.

 

HZI Steinmüller segregates waste into five categories based on the waste type (source of the refuse):

 

  • Commercial waste
  • Household waste
  • Hazardous waste
  • Bio-waste
  • Sewage sludge

 

Here is HZI Steinmüller’s concept for producing energy from household waste:

 

  • Waste prevention
  • Preparation for re-use
  • Recycling
  • Energetic recovery
  • Waste removal/landfill

 

Valmet

Founded: 2013

Location: Espoo, Finland

 

With 220+ years of industrial from cloth making to high-tech processes, Valmet is an established market leader with five business lines, including Automation Systems, Flow Control, Paper, Pulp and Energy, and Services.

 

Valmet’s energy solutions include sustainable waste-to-energy solutions, such as:

 

Valmet BFB Boiler

 

Valmet BFB Boiler uses the BFB (Bubbling Fluidized Bed) combustion technology to ensure high combustion efficiency and reliability, good controllability, low emissions, and wide fuel flexibility.

 

Valmet CFB Boiler

 

An advanced CFB (Circulating Fluidized Bed) boiler that combines high-efficiency combustion of different solid fuels with low emissions.

 

Gasifier

 

Valmet is a pioneer in waste gasification. As an industry leader in CFB gasification technologies and services, Valmet offers tailor-made gasification solutions to generate energy efficiently from biomass and waste.

 

Automation for Energy

 

Valmet provides automation and information management application expertise to diverse WtE plants using industrial waste, municipal waste (containing food waste, product packaging, paper, etc.), wood waste, or sludge.

 

For instance, the Valmet DNA automation system with scalable architecture covers the entire control and monitoring of all WtE plant processes.

 

Blackridge Research & Consulting – Global Waste-to-Energy (WtE) Market Report

 

If you want a comprehensive and research-backed market analysis of the waste-to-energy market, Blackridge Research & Consulting’s Global Waste-to-Energy (WtE) Market report is for you.

 

The report analyzes the WtE market by segmenting it based on geography and technology (biological, physical, and thermal) and provides deep insights into the current and future states of the WtE market across various regions.

 

In addition, the report assesses the company profiles of key industry players, competitive landscape, market drivers and restraints, as well as challenges and opportunities in detail to equip you with forward-looking insights into the WtE market.

 

Contact us to learn more about the introductory offer and instant savings on your first or multiple purchases. You can buy the report directly or email us at sales@blackridgeresearch.com to purchase specific sections of the report.

 

You can also reach out to us for custom research services and free report customization.

 

Furthermore, all report purchases come with up to 60 minutes of exclusive analyst access and post-purchase analyst support up to a year.

 

Wrapping Up

 

A waste-to-energy plant is a type of power plant known by other names, such as:

 

  • Energy recovery plant
  • Municipal waste incineration plant
  • Resource recovery plant
  • Trash-to-energy plant

 

Massive urbanization, limited land availability, and the steady growth in waste generation are some of the key factors responsible for the increasing adoption of WtE technologies (such as hydrogen-producing thermal gasification) in global waste management programs.

 

Converting waste into energy provides significant benefits, such as enhancing energy independence, reducing reliance on fossil fuels, and recovering valuable metals post-incineration, while generating renewable energy for homes and businesses.

 

Processing different waste materials (commercial, residential, and industrial) into fuel not only results in energy generation but also avoids the formation of biogas from landfills—commonly known as “landfill gas” or “LFG” typically containing carbon dioxide and methane.

 

According to the U.S. Environmental Protection Agency, “a typical waste-to-energy plant generates about 550 kilowatt hours (kWh) of energy per ton of waste.”

 

Waste-to-energy companies (WtE companies) have proven to be efficient and reliable providers of advanced waste-to-energy solutions and industrial services for safe and sustainable energy recovery.

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